Blue Edge ONE

blueEdge ONE – Connecting OT and IT for the Smart Factory Era

From wires to insights: blueEdge ONE is a modular edge device that bridges the gap between operational technology (OT) and information technology (IT), turning legacy machines into smart assets. Built with Siemens Edge technology and the S7-1200 PLC, it’s engineered for robust performance and seamless deployment in Indian manufacturing environments.

Why BlueEdge ONE

• Modular and Affordable: Retrofit existing machines without replacing controls

• Rapid Deployment: Plug & play installation in under a day

• Real-Time Data: Live monitoring, OEE dashboards, and alarm logging

• Resilient by Design: Works online and offline, with VPN support

• Localized for India: Designed to meet Indian SME needs—cost-effective, scalable, reliable

• German Engineering. Indian Adaptability: Global tech, local focus

Solving Manufacturing Challenges

Indian factories often struggle with diverse machinery, limited digital interfaces, and lack of centralized monitoring. blueEdge ONE addresses these by providing:

• Transparent machine performance tracking

• Predictive maintenance capabilities

• Digitized quality and process documentation

• Company-wide performance benchmarks

Key Use Cases

1. Retrofitting Legacy Equipment
   Gain real-time OEE data from non-digital machines. Get full operational visibility, identify inefficiencies, and manage shifts based on data.

2. Early Fault Detection & Alerts
   Monitor hardware-level fault signals and receive real-time alerts. Reduce downtime and improve maintenance planning.

3. Batch Monitoring & Quality Logging
   Log batch data, automate documentation, and simplify compliance for ISO, FDA, and more.

4. Production Line Optimization
   Track performance across stations, uncover bottlenecks, and optimize production flow.

5. Multi-Site Reporting
   Unify KPIs from multiple locations in one dashboard. Enable consistent benchmarking and best-practice sharing.

Powered by Performance Insight

• Cloud-based KPI visualization

• Configurable dashboards with widgets

• Root cause analysis and alarm management

• Scalable multi-site reporting

What You Gain

• Unlock data from older machines — no replacements required

• Make better decisions with real-time transparency

• Prevent breakdowns with early detection

• Ensure traceability for audits and compliance

• Scale easily with a future-ready platform

• Achieve fast ROI — no complex IT infrastructure needed